Live From

Hygienix

November 17, 2025 - November 20, 2025
|
Omni Orlando ChampionsGate, ChampionsGate, FL
Sponsored By
Hygienix

Dukane’s Curved Leg Elastic Up For Hygienix Award

CLE eliminates material waste and simplifies construction

Dukane’s Curved Leg Elastic (CLE) technology redefines how elastic strands are attached in hygiene product manufacturing. By enabling ultrasonic bonding of curved elastics without any hotmelt adhesive, CLE eliminates material waste, simplifies construction, and enhances product performance. For the first time, manufacturers can seamlessly integrate curved and straight elastic strands within the same lamination using ultrasonic technology alone—a breakthrough previously thought possible only with adhesives or complex multilayer designs. CLE, which represents a new standard in sustainable, high-precision elastic attachment, is a finalist for the Hygienix 2025 Innovation Award.

Dukan’es hygiene bonding technologies include:
·       Elastic Waistband Module (EWB): Seamlessly integrates into new or existing baby diaper machinery to create waist pouches or waistbands using elastic strands or film, improving fit and comfort.
·       Rigid Acoustical Module (RAM): Delivers high-speed, high-performance bonding with tailored durability for hygiene products.
·       Optibonder™: A next-generation bonding solution for nonwoven web materials, offering ultra-high speed and precision with Dukane’s proprietary Active Force Control algorithm, achieving position control of 0.1μm and forces up to 4,000 N.

Dukane understands the unique challenges hygiene product manufacturers face across the entire product lifecycle — from initial design through high-speed, high-volume automated production. With responsive engineering support, regulatory expertise, and deep technical knowledge, Dukane bridges critical gaps to help you bring products to market more efficiently and cost-effectively.
Their technological advancements help manufacturers lower overhead, reduce downtime, and enable better material utilization and faster integration of new product lines. More than a supplier, Dukane is a committed development and operational partner, taking the time to listen, collaborate, and ensure customer success.

Headquartered in St. Charles, Illinois, Dukane is an award-winning ultrasonic bonding technology leader focused on a customer-centric approach. We develop solutions that meet and exceed the unique requirements of each customer’s application. DUKANE is a global organization representing the world’s most extensive plastic welding portfolio, with international assistance available 24 hours a day.
Operating in major verticals that include automotive, medical, electronics, packaging, nonwoven, food, automation, and cutting, we bring to bear on each solution over 100 years of technological experience! Dukane operates facilities and offices throughout North America, Europe, and Asia. 

Keep Up With Our Content. Subscribe To Nonwovens Industry Newsletters